Eliott Sounigo


Last Name

Sounigo

First Name

Eliott

ORCID

0000-0002-2341-2011

Organisational unit

03709 - Kohler, Matthias / Kohler, Matthias

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2022 - 20233
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Publications 1 - 3 of 3
  • Robotic on-site adaptive thin-layer printing: Challenges and workflow for design and fabrication of bespoke cementitious plasterwork at full architectural scale
    Item type: Journal Article
    Ercan Jenny, Selen; Mitterberger, Daniela; Lloret-Fritschi, Ena; et al. (2023)
    Architecture, Structures and Construction
    This paper describes the 1:1 scale application of Robotic Plaster Spraying (RPS), a novel, adaptive thin-layer printing technique, using cementitious base coat plaster, realized in a construction setting. In this technique, the print layers are vertical unlike most 3DCP processes. The goal is to explore the applicability and scalability of this spray-based printing technique. In this study, RPS is combined with an augmented interactive design setup, the Interactive Robotic Plastering (IRoP), which allows users to design directly on the construction site, taking the building structure, as-built state of the on-going fabrication and the material behavior into consideration. The experimental setup is an on-site robotic system that consists of a robotic arm mounted on a semi-mobile vertical axis with an integrated, automated pumping and adaptive spraying setup that is equipped with a depth camera. The user interaction is enabled by a controller-based interaction system, interactive design tools, and an augmented reality interface. The paper presents the challenges and the workflow that is needed to work with a complex material system on-site to produce bespoke plasterwork. The workflow includes an interactive design procedure, localization on-site, process control and a data collection method that enables predicting the behavior of complex-to-simulate cementitious material. The results demonstrate the applicability and scalability of the adaptive thin-layer printing technique and address the challenges, such as maintaining material continuity and working with unpredictable material behavior during the fabrication process.
  • Continuous Mobile Thin-Layer On-Site Printing
    Item type: Journal Article
    Ercan Jenny, Selen; Pietrasik, Lukasz L.; Sounigo, Eliott; et al. (2023)
    Automation in Construction
    Quasi-static robotic systems and discrete fabrication strategies fall short of the capabilities needed for automating on-site plastering, which involves operating over large spans and maintaining material continuity. This paper presents continuous, mobile Robotic Plaster Spraying (RPS) – a thin-layer, spray-based printing-in-motion technique using cementitious plaster – realized on a prototypical construction site. The experimental setup consists of a fully mobile, custom wheeled base that is synchronized with a robotic arm, and an integrated pumping and spraying system. In this 1:1 scale application, the print layers are executed during the motion of the mobile robot and they are printed vertically on the walls of an existing building structure. The experiments showcase the potentials of producing bespoke – three-dimensional – or standardized – flat – plasterwork with the proposed technique. The results demonstrate the applicability and scalability of RPS and the findings contribute to the research on mobile additive fabrication.
  • Robotic Plaster Spraying: Crafting Surfaces with Adaptive Thin-Layer Printing
    Item type: Journal Article
    Ercan Jenny, Selen; Lloret-Fritschi, Ena; Jenny, David; et al. (2022)
    3D Printing and Additive Manufacturing
    Embedded in a long tradition of craftsmanship, inside or outside building surfaces, is often treated with plaster, which plays both functional and ornamental roles. Today, plasterwork is predominantly produced through rationalized, time-, and cost-efficient processes, used for standardized building elements. These processes have also gained interest in the construction robotics field, and while such approaches target the direct automation of standardized plasterwork, they estrange themselves from the inherent qualities of this malleable material that are well known from the past. This research investigates the design potentials of robotic plaster spraying, proposing an adaptive, thin-layer vertical printing method for plasterwork that aims to introduce a digital craft through additive manufacturing. The presented work is an explorative study of a digitally controlled process that can be applied to broaden the design possibilities for the surfaces of building structures. It involves the spraying of multiple thin layers of plaster onto a vertical surface to create volumetric formations or patterns, without the use of any formwork or support structures. This article describes the experimental setup and the initial results of the data collection method involving systematic studies with physical testing, allowing to develop means to predict and visualize the complex-to-simulate material behavior, which might eventually enable to design with the plasticity of this material in a digital design tool.
Publications 1 - 3 of 3