Feeding Brightway with data – Automated data extraction from chemical process simulations into LCA software


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Date

2025

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Other Conference Item

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yes

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Abstract

Mitigating climate change requires the development of new chemical processes (Shukla et al., 2022). Confirming their climate benefits requires life cycle assessment (LCA). Still, in practice, LCAs of chemical processes are often conducted by manually extracting data from process simulation software and transferring it to LCA tools (Köck et al., 2023). This manual approach is time-consuming, susceptible to human error (Azzaro-Pantel et al., 2022), and may overlook process flows that appear negligible but can substantially affect the environmental impacts (Rosental et al., 2020). Here, we present the tool ALCHEMIA (Automated Life Cycle extraction from cHEMical process models Into Assessments) that addresses these challenges by automatically connecting chemical process simulations with the Brightway environment (Mutel, 2017). A graphical user interface facilitates mapping process streams to life cycle inventories, while data handling is performed in the background. We demonstrate the tool based on bio-based and CO2-based process studies available in the literature. These studies are implemented in several flow sheeting software packages, including Aspen Plus, Aspen HYSYS, and AVEVA Process Simulation. We show the rapid generation of LCA results based on existing process simulation studies and highlight the importance of holistic LCA to account for all relevant streams. Overall, ALCHEMIA streamlines data handling in LCA of chemical process simulations by unlocking automated data transfer to the LCA software environment Brightway.

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unpublished

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Brightcon 2025

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Software

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09696 - Bardow, André / Bardow, André check_circle

Notes

Conference lecture held on on October 15, 2025

Funding

180544 - NCCR Catalysis (phase I) (SNF)

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