Towards the realization of composite metastructures: A failure analysis of connections


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Date

2024-05

Publication Type

Journal Article

ETH Bibliography

yes

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Data

Abstract

Metastructures hold significant potential for applications such as adaptive structures and soft robotics. Architectures of fiber-reinforced polymer metastructures may relate to modular arrangement of straight and curved laminates, with their connections to resemble perfect cracks, thus susceptible to delamination. This study investigated geometrical effects on the load-carrying capabilities of these connections upon a global tensile deformation, as well as lean modeling tools to facilitate the development of architected composite metastructures. Numerical fracture mechanics approach on different connection geometries and thicknesses showed that connection delamination is a critical failure mode, but crack-driving-force has low dependence on connection shape for given ligament thickness (and stiffness). Adopted analytical models could capture either moment or force-driven delamination failure, while the intermediate regime necessitates numerical tools. First-ply failure may precede depending on shape and ligament stiffness. These trends were also verified on an exemplary rotating chiral composite geometry. Furthermore, interface load-carrying capability improvements were studied via design considerations including connection filler material and element variable thickness. Indicatively, the latter showed a 157 % increase in bending deflection (and global deformations), while reducing crack driving force by 38 % for a given load case. The conducted analysis offers valuable insights into the design of lightweight, load-carrying composite metastructures.

Publication status

published

Editor

Book title

Volume

241

Pages / Article No.

112873

Publisher

Elsevier

Event

Edition / version

Methods

Software

Geographic location

Date collected

Date created

Subject

Metastructures; Fiber Reinforced Polymers; Lightweight; Connections; Delamination; Crack driving force

Organisational unit

03507 - Ermanni, Paolo (emeritus) / Ermanni, Paolo (emeritus) check_circle

Notes

Funding

192082 - Variable Stiffness Composite Metamaterials (SNF)

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