Design of an additively manufactured hydraulic directional spool valve: an industrial case study


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Date

2023

Publication Type

Journal Article, Journal Article

ETH Bibliography

yes

Citations

Altmetric

Data

Abstract

An industrial case study of an additively manufactured hydraulic spool valve that was designed in close collaboration with our industrial partner Wandfluh AG is presented herein. An existing conventional valve design was redesigned for laser powder bed fusion while considering the current functional and technical requirements. The entire development process is described based on real world requirements, considering the manufacturing and post-processing constraints. The final design was manufactured, tested, and compared with the conventionally manufactured valve. The pressure drop was reduced by 60% through the valve redesign, and a weight reduction of 50% was achieved. This study is concluded by reflecting the development process and identifying potential, learnings, and challenges that can be transferred to other hydraulic components. The importance of generating a large variety of concepts in the divergent design generation phase and performing computational fluid dynamics simulations to assess the potential of these concepts are highlighted.

Publication status

published

Editor

Book title

Volume

18 (1)

Pages / Article No.

Publisher

Taylor & Francis

Event

Edition / version

Methods

Software

Geographic location

Date collected

Date created

Subject

Additive manufacturing; laser powder bed fusion; hydraulic directional spool valve; industrial case study

Organisational unit

03943 - Meboldt, Mirko / Meboldt, Mirko check_circle

Notes

Funding

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