Potentials and limits of mechanical plastic recycling


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Date

2023-08

Publication Type

Journal Article

ETH Bibliography

yes

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Abstract

Plastics consumption continues to steeply increase worldwide, while resultant waste is currently mostly landfilled, discarded to the environment, or incinerated. This significantly contributes to global warming and causes negative health and ecosystem effects. Increasing the circularity of plastics can reduce these impacts. This study investigated to which extent plastics' circularity can be increased by mechanical recycling. For this purpose, future scenarios involving increased waste collection, improved product design, and improved waste sorting were assessed. The system studied consists of 11 plastic types in 69 product groups consumed and arising as waste in Switzerland. By means of a material flow analysis, the amounts of consumption, waste, and secondary material utilizable in product manufacturing were quantified for the year 2040. For the waste not mechanically recycled, treatment situations mainly involving energy recovery in waste-to-energy plants and cement kilns were modeled. A life cycle assessment of the complete plastic material flow system was conducted. We found that the mechanical recycling rate calculated based on the utilizable secondary material can be increased to up to 31%. This can lower the plastic carbon footprint by one quarter (1.3% of today's total Swiss carbon footprint) compared to no recycling. Important barriers to a further increase of the recycling rate were inaccessibility, the large diversity of plastic grades, and contamination. The remaining impact at maximum recycling is mainly caused by polyurethanes, polypropylene, and polystyrene production. In conclusion, the potential of mechanical plastic recycling is limited, but it can, as one of several measures, contribute to combating climate change.

Publication status

published

Editor

Book title

Volume

27 (4)

Pages / Article No.

1043 - 1059

Publisher

Wiley-Blackwell

Event

Edition / version

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Date collected

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Subject

environmental assessment; industrial ecology; life cycle assessment; material flow analysis; plastic recycling; resource management

Organisational unit

03732 - Hellweg, Stefanie / Hellweg, Stefanie check_circle

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