Developable Metamaterials: Mass-fabricable Metamaterials by Laser-Cutting Elastic Structures


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Date

2021-05

Publication Type

Conference Paper

ETH Bibliography

yes

Citations

Altmetric

Data

Abstract

We propose a novel design of engineered, structured materials that leverages fast fabrication technologies, pushing them towards mass-fabrication. Specifically, our metamaterial is designed to be laser cut, to approximate the volumetric shape and allow for locally varying compliance. Traditional mechanical metamaterials consist of intricate cells arranged on a 3-dimensional grid, limiting them to 3D printing—which is slow. Our metamaterial is designed for laser cutting, which is drastically faster. Our structures are best described as ruffled strips of thin sheet material, such as paper, plastics, metals, etc. Users can interactively define the ruffles’ anisotropic stiffness directions and local density. Our computational design tool assists users by automatically optimizing the ruffle to fill the shape’s volume, and exporting the flat ruffle design ready for cutting. We demonstrate how such ruffled metamaterials can be utilized for, e.g., custom toys with locally varying compliance, custom packaging material, or lightweight formwork for architectural shells.

Publication status

published

Editor

Book title

CHI '21: Proceedings of the 2021 CHI Conference on Human Factors in Computing Systems

Journal / series

Volume

Pages / Article No.

674

Publisher

Association for Computing Machinery

Event

CHI Conference on Human Factors in Computing Systems (CHI 2021)

Edition / version

Methods

Software

Geographic location

Date collected

Date created

Subject

Fabrication; Metamaterials; Computational design; Laser cutting; Developable surfaces; Shape modeling

Organisational unit

03911 - Sorkine Hornung, Olga / Sorkine Hornung, Olga check_circle
02284 - NFS Digitale Fabrikation / NCCR Digital Fabrication

Notes

Funding

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