Reaction-Induced Formation of Stable Mononuclear Cu(I)Cl Species on Carbon for Low-Footprint Vinyl Chloride Production


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Date

2023-06-28

Publication Type

Journal Article

ETH Bibliography

yes

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Abstract

Copper catalysts are attractive candidates for Hg-free vinyl chloride monomer (VCM) production via acetylene hydrochlorination due to their non-toxic nature and high stability. However, the optimal architecture for Cu-based catalysts at the nanoscale is not yet fully understood. To address this gap, the metal precursor and the annealing temperature are modified to prepare copper nanoparticles or single atoms, either in chlorinated or ligand-free form, on an unmodified carbon support. Evaluation in the reaction reveals a remarkable convergence of the performance of all materials to the stable VCM productivity of the single-atom catalyst. In-depth characterization by advanced microscopy, quasi in situ and operando spectroscopy, and simulations uncover a reaction-induced formation of low-valent, single atom Cu(I)Cl site motif, regardless of the initial nanostructure. Various surface oxygen groups promote nanoparticle redispersion by stabilizing single-atom CuClx species. The anchoring site structure does not strongly influence the acetylene adsorption energy or the crucial role they play in stabilizing key reaction intermediates. A life-cycle assessment demonstrates the potential environmental benefits of copper catalysts over state-of-the-art alternatives. This work contributes to a better understanding of optimal metal speciation and highlights the sustainability of Cu-based catalysts for VCM production.

Publication status

published

Editor

Book title

Volume

35 (26)

Pages / Article No.

2211464

Publisher

Wiley-VCH

Event

Edition / version

Methods

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Date collected

Date created

Subject

acetylene hydrochlorination; copper speciation; life-cycle assessment; reaction-induced restructuring; single-atom catalysis

Organisational unit

03871 - Pérez-Ramírez, Javier / Pérez-Ramírez, Javier check_circle
03810 - Jeschke, Gunnar / Jeschke, Gunnar check_circle
09655 - Guillén Gosálbez, Gonzalo / Guillén Gosálbez, Gonzalo check_circle

Notes

Funding

180544 - NCCR Catalysis (phase I) (SNF)

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