Assessment of anisotropic hardening models for conventional deep drawing processes

Abstract

Assessing the predictive capabilities of recent advanced constitutive modelling approaches for processes with industrial complexity is a challenging task. Real process conditions such as blankholder pressure distribution, friction and tool elasticity sensitively affect experimental observations, making the isolation of constitutive effects difficult. A systematic approach is proposed in this work to assess the performance of anisotropic hardening models with the least possible disturbance from process conditions. Two deep drawing examples were used for these purpose (“cross die” and “lackfrosch”) in conjunction with a mild steel (DC05). Optically measured strain distributions have been compared to corresponding simulations, which have been calibrated to accurately match the measured blank draw-in. The effect of initial yield locus shape as well as anisotropic hardening effects have been discussed.